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Error from ShipStation prevents using USPS Small Flat Rate Box

  • Oct 14, 2026 6:25 PM UTC
  • 3 replies
  • 6 views

JeffVan

I sent packages yesterday by USPS Priority Small Flat Rate Box without any problem.

Today, I got this--

I should also note that we have an Automation rule that sets Package to Small Flat Rate Box for all Priority shipments, as that is what we use most often. When I open a Waiting Order, the dimensions are seldom preset. That was the case with this order, so first time I got the message, I re-selected Priority Flat Rate and the dimension fields were filled. (Another bug that needs fixing, just not as critical.)

But it still errored out, as you see here.

I tried setting Service to a different carrier and Package to “Package”, then back to USPS/SFRB...no change.

I was not able to solve it, so I repacked it in a USPS Small Mailing Package, changed ShipStation to “Package” and entered its dimensions, and was able to send it, albeit at higher cost.

I need Small Flat Rate Box to work again, ASAP.

Best answer by JuanAdmin

 

Yesterday ShipStation identified an issue affecting label creation for USPS Priority Mail flat rate packages. Our engineers have confirmed this issue should now be resolved. 
 
We appreciate your patience during this time and apologize for any inconvenience caused. Please don’t hesitate to reach out with any additional questions or if you need further assistance.
 
Best,
 

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3 replies

  • Community Manager
  • Oct 14, 2026 7:42 PM UTC

Hey JeffVan, 

I looked into this, and saw we had an issue earlier today regarding small flat rate box shipments. I believe it’s now fixed. Or at least I am seeing similar cases getting resolved. Are you still having this issue, please let me know. 


  • Community Manager
  • Answer
  • Oct 15, 2026 4:18 PM UTC

 

Yesterday ShipStation identified an issue affecting label creation for USPS Priority Mail flat rate packages. Our engineers have confirmed this issue should now be resolved. 
 
We appreciate your patience during this time and apologize for any inconvenience caused. Please don’t hesitate to reach out with any additional questions or if you need further assistance.
 
Best,
 


JeffVan
  • Author
  • Employee
  • Oct 15, 2026 6:57 PM UTC

This specific issue is resolved. I shipped some SFRB shipments this morning without any problems. The missing dimension issue is not, but I will open another thread for that.

Thanks!